Iscar is starting a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has notable advantages compared to the current flat, square shapes. The new geometry has additional cutting edges, positive rake face, lowered cutting forces resulting in better performance. The carbide inserts are screw-clamped on the edge of a variety of milling cutter types, providing unmatchable conditions also for heavy-duty applications with superior surface quality, saving further finishing operations. Cutters are available for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert includes 8 cutting edges, four for right-hand and 4 for left-hand cutting, upgrading the economy of use. The two, toward-center-slanted cutting edges furnish on one side strong and exact clamping of insert in the tool body, and on the other side, the positive axial rake angle. The value of this positive axial rake design decreases the cutting forces owed to softer cut and easier penetration into the metal, as well as changing force direction which is critical for use on modernized machining centers with pallet systems less solid than on the classical transfer lines.

In typical applications like in the automotive industry, the depth-of-cut is less than thirty thousandths of an inch enabling the use of all eight cutting edges of the Tangmill carbide inserts. Furthermore, in the auto industry it is conventional to use a pair of cutters, one for right- and one for left-handed operations, which means that all eight cutting edges of the Tangmill inserts can be implemented.

New ISCAR UPGRADES for Fast Metal Removal

Contemporary advancements coming from the headquarters of Iscar, delivering the new Upgrade movement, which guarantees that they are looking toward the future. The new Upgrade campaign, scheduled to be made public at the end of year 2008, will offer revolutionary tools for milling, turning, hole making and multifunction applications, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to improve productivity on the shop floor and to raise profits.

Iscar's feature for this year, with no doubt, are the new coatings, new substrate combinations, new cutting edge geometries, new sizes, new tangential clamping mechanisms and new coolant nozzle qualities. Iscar's future trends incorporate new carbide insert grades for efficient and time-saving machining, more cutting edges to each insert and superior tangential clamping systems which can significantly diminish the cutting pressure. The debut of the AL-TEC, PVD coating mainly for nodular cast iron, a-TECH, CVD coating chiefly for grey cast iron and the DO-TECH, dual CVD PVD coating for refined strength will transform the way industry machines cast iron. In addition, Iscar manufacturing mini inserts is an alternative direction within the Upgrade campaign, referring to minimizing the sizes of the Tangmill carbide inserts into Minitang, in order to aid fine pitch configuration which will quicken feed rates. In addition, the nominal size of the carbide inserts and their tangential location in the pockets permit a much greater core diameter, in terms of tool design, when compared to normal radially oriented inserts.

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